Bernoulli Multibasket Filters
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1. BERNOULLI MULTI-BASKET SELF-CLEANING FILTERS B -2013-10-20 Our way of working First, we keep our organisation flat and flexible, with short decision pathways. This ensures that customer needs are rapidly detected and understood by the experts who can make a difference. Second, our product design and management is built around customisation, and the tailoring of solutions to unique customer requirements. Third, we maintain a global network of sales representatives and service technicians, to assist customers with technical filter solutions and routine maintenance as well as emergencies. We also use ISO certified management systems to make sure our performance keeps on improving. Satisfied customers, worldwide Over the years, the Bernoulli way of working has proven to be successful and highly appreciated by our customers. Today, thousands of corporations in over 80 countries enjoy the benefits of our filter technology, in everything from industrial cooling water systems to water treatment systems. Partner with Bernoulli and feel secure in the knowledge that you have the highest quality, best service, and most dedicated partner in industrial filters. M a d e i n S w e d e n O r i g i n a l Q u a l i t y Bernoulli offers you • End-to-end solutions • Continual innovation • Genuine partnership • Product customisation • After-sales service Unwavering commitment to your filter solutions Since 1986, Bernoulli has proven time and again that our customers come first, and that we can be counted on to solve industrial filter challenges in a wide variety of industries and applications. We partner you to provide the right filter solutions, quickly and efficiently. www.sandeydiaz.com
2. THE GAME-CHANGING WATER FILTER More than twenty years ago, Bernoulli System patented its first automatic filter, the Bernoulli Filter. The filter was designed to ensure high operational reliability and very simple maintenance. The simplicity of the Bernoulli Filter has been retained over the years, and recently a multi-basket product family was added to the product portfolio. This range offers all of the advantages of a single-basket Bernoulli Filter, such as low flushing pressure and constant pressure drop, but it utilizes multiple filter baskets instead of a single filter basket. Put simply, it’s the traditional Bernoulli Filter, multiplied! Why is it called Bernoulli? Bernoulli System pioneered the application of the Bernoulli Principle, named after the Swiss scientist Daniel Bernoulli, to water filtration. The distinguishing feature of a Bernoulli Filter, whether single or multi, is a disc mounted on a pneumatic cylinder, which enables contactless cleaning of the filter. The cleaning sequence itself is automatic and continuous, requiring no manual intervention. The combination of a low flushing pressure of 0.3 bar with very few moving parts makes our filters truly unique on the market. Typical applications Since the fundamental purpose of a Bernoulli Filter is to reduce the content of suspended solids in water from natural sources, the scope of applications ranges from pre- filtration in water treatment to the protection of plate heat exchangers and sensitive process equipment such as spray nozzles. It is used in a variety of industries ranging from power generation, petrochemicals, and HVAC to steelmaking, aquaculture, pharmaceuticals, pulp & paper, and foods & beverages. About Bernoulli Filters Multi-basket Bernoulli Filters are pneumat- ically operated, making the automatic cleaning process simple and reliable, with very little mechanical wear. The filter is supported by a control panel with a programmable logic controller (PLC), a flushing valve including an actuator and differential pressure sensor. Thanks to the flexible nozzle orientation, Bernoulli Filters can be installed in almost any position, either horizontally or vertically. Since the Bernoulli Filter operates as a pressure filter, it is always installed downstream of the feed pump. BMG product line The BMG product line is the first member of the multi-basket product family. It consists of four models, DN400 (16”) to DN800 (32”), covering a capacity range of up to 8400 m 3 /h. Thanks to the use of multiple filter baskets in one filter body, fine filtration down to 100 microns is achievable, even at high flow rates. This means that one single multi-basket unit is capable of doing the work of multiple smaller single basket units. The result is a space efficient installation that requires less piping. Like the single-basket BSG product line, the BMG product line benefits from the use of GRP (Glass fibre Reinforced Polyester) as filter body material, which is the superior material of choice for seawater applications. Since customisation is vital to our business, multi- basket Bernoulli Filters can be manufactured in several steel materials to comply with your specific requirements and needs. Control panel The multi-basket product family is equipped with a sophisticated control system, powered by a PLC and equipped with an HMI colour touch screen. The touch screen makes it easy and intuitive to monitor the status of the filter and to change settings. A complete log system is included in the HMI, making it possible to track the behaviour of the filter historically, which is important during trouble-shooting. The control system is modular, enabling one control panel with a larger HMI to control several filters. Further customisation is possible, such as extra inputs and outputs, or communication via GSM. Furthermore, the HMI is equipped with a webserver, making it possible to control and obtain a visual representation of your filter’s status from a standard PC. BUILT TO LAST Choose a Bernoulli Filter from Bernoulli System, and you get a reliable filter with an ingeniously simple design that ensures continuous, safe operation year after year. Quite simply, our filters are effective and they last! www.sandeydiaz.com BERNOULLI’S CLEANING TECHNOLOGY A The flushing sequence is initiated by a timer setting or triggered by a differential pressure sensor before any blockage of the filter basket causes flow reduction. B In the pre-flushing stage, the flushing valve opens and larger particles are flushed out. C During the flushing sequence, a specially shaped flushing disc mounted on a pneumatic cylinder enters the filter basket and creates a gap between the disc and the filter basket. D As the flow velocity increases locally around the disc, the static pressure is reduced in accordance with the Bernoulli Principle and the direction of the flow is reversed, thus releasing particles which are stuck to the surface of the filter basket. E The released particles are led out from the filter through the flushing outlet. A C C D D E B The Bernoulli Principle The Bernoulli Principle states that for an inviscid flow, an increase in the speed of the fluid occurs simultaneously with a decrease in pressure. P 1 u 2 1 2 ρ + + = ρ gh 1 const Velocity low Static pressure high Velocity low Static pressure high Velocity high Static pressure low www.sandeydiaz.com
3. TECHNICAL DATA – MULTI-BASKET SELF-CLEANING FILTERS D J Free Space (FS) Valve dimension L C H B A E G DIMENSIONS SELECTION CHART Filter type Flow capacity Dimensions (mm) Max (l/s) Flush (l/s) A B C D E L FS G/H J Weight (kg) FILTER BODY IN GRP BMG 400 580 68 520 650 1000 1285 56 1550 1300 DN 400 DN 150 320 BMG 500 890 106 650 800 1200 1530 56 1875 1620 DN 500 DN 150 600 BMG 600 1300 151 800 950 1400 1825 60 2210 1980 DN 600 DN 200 850 BMG 800 2320 268 900 1150 1700 2265 68 2760 2180 DN 800 DN 250 1000 40 30 20 15 kPa PRESSURE DROP 10 8 6 5 4 3 2 100 200 500 1000 l/s 500 1000 2000 5000 m 3 /h 2000 5000 usgpm 10000 20000 psi 5 2 1 0.5 10000 2000 3000 40000 FLOW RATE Recommended capacity range 400 500 600 800 Example Recommended filter size at a flow rate of 2000 m 3 /h – DN 500. STANDARD DESIGN SPECIFICATIONS Design code EN 13121 / ASME VIII, Div 1 / ASME X Flange standard DIN 2632 PN10 / ANSI B 16.5 lbs 150 Filter body material GRP Filtration range 0.1-1.0 mm Wedge wire 1.0-2.0 0 mm Perforated Filter basket material Stainless steel (316, Duplex, Super-duplex) / Titanium Control panel PLC incl. HMI touch screen OPERATING SPECIFICATIONS Min. operating pressure ≥ 0,3 bar 1 Max. operating pressure 10 bar (g) Max. operating temp. 60°C 2 Power supply 100-240V AC or DC, 45-65 Hz (AC) Instrument air pressure min 6 bar (g) 1 Minimum operating pressure during flushing, depends on filter size. 2 Alternative maximum operating temperatures are available upon request. Skiffervägen 20 | SE-224 78 Lund, Sweden Phone +46 46 38 55 10 | Fax +46 46 38 55 19 info@bernoulli.se | www.bernoulli.se M a d e i n S w e d e n O r i g i n a l Q u a l i t y www.sandeydiaz.com
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